Miller Millermatic 350P Bedienungshandbuch

Millermatic 350 AndMillermatic 350P with Roughneck 4012 GunProcessesDescriptionRArc Welding Power Sourceand Wire FeederOM-1327 213 814N2005−11MIG (GMA

OM-1327 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-1327 Page 72-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenanceRisque D’INCENDIE OU D’EXPLO-SION.D Ne

OM-1327 Page 82-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Documents

OM-1327 Page 9SECTION 3 − INSTALLATION3-1. SpecificationsRated OutputMax. OpenCircuit60 HzAmps Input at Rated OutputRated OutputCircuitVoltage60 Hz200

OM-1327 Page 103-3. Volt-Ampere Curve217 443-A1 Normal Volt-Ampere CurvesThe volt-ampere curves show thenormal minimum and maximumvoltage and amperage

OM-1327 Page 113-5. Installing Work Clamp1 Work Cable2 BootRoute cable through front panelopening. Slide boot onto workcable.3 Negative (−) Output Ter

OM-1327 Page 123-7. Installing Welding Gun1 Drive Assembly2 Gun Securing Knob3 Gun EndLoosen securing knob. Insert gunend through opening until it bot

OM-1327 Page 133-8. Connecting Spoolmatic) 15A Or 30A Gun803 568-C1 Gun Trigger PlugInsert plug into receptacle, andtighten threaded collar.2 Weld Cab

OM-1327 Page 143-9. Connecting XR Edge, XR-A Gun, Or XR-A Python803 569-A / Ref. 803 570 -A / Ref. 803 463. XR Edge guns prior to serialno. LE079101 r

OM-1327 Page 153-10. Setting Gun Polarity For Wire Type1 Polarity Changeover InformationAlways read and follow manufacture’srecommended polarity.13/4,

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

OM-1327 Page 163-11. Installing Gas Supply803 542-ATools Needed:1-1/8, 5/8 in123457Rear Panel6Obtain gas cylinder and chain torunning gear, wall, or o

OM-1327 Page 173-13. Electrical Service Guide60 Hz Single Phase 60 Hz Three PhaseInput Voltage 200 230 460 575 200 230 460 575Input Amperes At Rated

OM-1327 Page 183-14. Selecting Input Voltage (200/230/460 Volt Models Only)803 539-B / 804 042-AY Turn Off welding powersource, disconnect inputpower,

OM-1327 Page 193-15. Selecting A Location And Connecting 3-Phase Input PowerRef. 803 543-C / 803 766-AY Installation must meet all National andLocal C

OM-1327 Page 203-16. Selection A Location And Connecting 1-Phase Input PowerRef. 803 543-C / 803 766-ATools Needed:32764Y Installation must meet all N

OM-1327 Page 213-17. Threading Welding Wire For Roughneck Gun1 Wire Spool2 Welding Wire3 Inlet Wire Guide4 Drive Roll5 Intermediate Wire Guide6 Outlet

OM-1327 Page 223-18. Threading Welding Wire For XR Edge, XR-A Gun, Or XR-A Python1 Wire Spool2 Welding Wire3 Inlet Wire Guide4 Drive Roll5 Intermediat

OM-1327 Page 233-19. Threading Welding Wire Through XR GunsRef. 802 193-A / 801 556 / Ref. 151 666-CTools Needed:Y Welding wire is electrically livewh

OM-1327 Page 24SECTION 4 − OPERATION4-1. Controls1 Pulse Indicator Light. Pulse only lights if unit has thepulse MIG module and is programmedfor pulse

OM-1327 Page 254-3. Jog ModeIf gun trigger is pressed and held for more than 3 seconds without striking an arc, unit will automatically shut off weldp

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbo

OM-1327 Page 264-9. Weld Parameters For MIG And Pulse ModeMaterialSteelSteelAluminumStainless SteelGas100% Co275% Argon25% Co290% Helium7.5% Argon2.5%

OM-1327 Page 27Notes

OM-1327 Page 284-10. Recommended Crater Fill Parameters1/2"(12.7mm)What Processare You Using?What Materialare You Welding?SuggestedWire TypesSugg

OM-1327 Page 29SC-187 212-A19ga. 20ga.(0.9mm)(1.05mm)3/8" 1/4" 3/16" 1/8"

OM-1327 Page 30SECTION 5 − PROGRAMMING5-1. MIG Welding ModeWhen the MIG light (2) is illuminated, theunit is in MIG Welding mode.SETUPTo enter MIG wel

OM-1327 Page 315-2. Pulse MIG Welding ModeWhen the PULSE MIG (1, 2) is illuminated,the unit is in Pulse MIG Welding mode.SETUPTo enter Pulse MIG weldi

OM-1327 Page 325-3. TimersTo enter the TIMERS (5) menu depress theSETUP (6) button 4 times or until theTIMERS light (5) is illuminated.Items that can

OM-1327 Page 335-4. Arc Times, Arc Starts, Hot Start (Aluminum Pulse Only), And Crater FillArc times and number of arc starts aresaved in unit memory.

OM-1327 Page 345-5. Setting Crater FillTo set Crater Fill, select a program andpress SETUP (1) until the TIMERS LEDturns on. Press SETUP again and the

OM-1327 Page 355-6. Setting Hot Start (Aluminum Pulse Only) ParametersTo access the Setup Feature Menu, pressboth SETUP (1) and ARC CONTROL (2)buttons

TABLE OF CONTENTSSECTION 5 − PROGRAMMING 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-1327 Page 365-7. System ResetA system reset function is available thatcompletely resets unit back to all theoriginal factory settings.To access thi

OM-1327 Page 37SECTION 6 − MAINTENANCE &TROUBLESHOOTING6-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more oftenduring s

OM-1327 Page 38221 044-A / Ref. 803 550-AY Significant DC voltage canremain on capacitors afterunit is Off. Always check ca-pacitors as shown to be su

OM-1327 Page 396-4. Changing Drive Roll and Wire Inlet Guide1 Securing Screw2 Inlet Wire GuideLoosen screw. Slide tip as close todrive rolls as possib

OM-1327 Page 406-5. TroubleshootingTrouble RemedyNo weld output; wire does not feed. Be sure line disconnect switch is On (see Section 3-15 or 3-16).R

OM-1327 Page 416-6. Help DisplaysAVAVAVHELP 0AVAVAVAVAVAVAVHELP 1HELP 2HELP 3HELP 4AVHELP 5AVHELP 6HELP 8HELP 9HELP 10TIP SAVEMM 350PAVMM 350AVJOG MOD

OM-1327 Page 42SC-187 212-A. All directions are in reference to thefront of the unit. All circuitry referred to islocated inside the unit.S Help 0Indi

OM-1327 Page 43Notes

OM-1327 Page 44SECTION 7 − ELECTRICAL DIAGRAMFigure 7-1. Circuit Diagram For 200V/230V/460V Models

OM-1327 Page 45224 242-A

OM-1327 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom _3/05Y Warning: Protect yourself and others from injury — read and follow these pr

OM-1327 Page 46Figure 7-2. Circuit Diagram For 460V/575V Models

OM-1327 Page 47223 926-A

OM-1327 Page 48SECTION 8 − PARTS LIST803 545-C. Hardware is common andnot available unless listed.1235679131216171920212223242526428291514188 − Fig. 8

OM-1327 Page 49DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main AssemblyQuantity1 212829 DOOR,ACCESS WIRE COMPARTMENT 1. . . . . . . . . . . . . .

OM-1327 Page 50803 546-B. Hardware is common andnot available unless listed.13245678910121314151613171811Figure 8-2. Baffle, Center w/ComponentsDescri

OM-1327 Page 51DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-2. Baffle, Center w/Components (Fig 8-1 Item 7) (Continued)Quantity14 PC1 223542 KIT,MM350 C

OM-1327 Page 52803 552-A. Hardware is common andnot available unless listed.123456789111314161821201922232425261727282930313233121510Figure 8-3. Inver

OM-1327 Page 53DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-3. Inverter Assy (Fig 8-1 Item 9) (Continued)Quantity16 PC2 221043 CIRCUIT CARD ASSY,INTERCO

OM-1327 Page 54. Hardware is common andnot available unless listed.803 547-C123456789101113121415Figure 8-4. Panel, Front w/ComponentsDescriptionPartN

OM-1327 Page 55803 549-B. Hardware is common andnot available unless listed.123456789Figure 8-5. Panel, Rear w/ComponentsDescriptionPartNo.Dia.Mkgs.It

OM-1327 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Spark

OM-1327 Page 56803 548-B. Hardware is common andnot available unless listed.Figure 8-6. Wire Drive AssemblySee Table 8-1Drive Roll & Wire Guide Ki

OM-1327 Page 57DescriptionPartNo.Dia.Mkgs.213137ItemNo.Figure 8-6. Wire Drive Assembly (Continued)Quantity24 089800 NUT, 250−20 .44HEX .22H STL PLD .5

OM-1327 Page 58Item Number1 2 3 4 5,7Figure 8-7. Consumables Flowchart

OM-1327 Page 59DescriptionPartNo.ItemNo.Figure 8-7. Consumables FlowchartQuantityTable 8-2. Nozzles1 ♦176238 NOZZLE, spot flat (requires diffuser 2090

OM-1327 Page 60DescriptionPartNo.ItemNo.Figure 8-7. Consumables Flowchart (Continued)QuantityTable 8-5. Tapered FasTipt Contact Tips*2 ♦209024 .023 in

OM-1327 Page 61DescriptionPartNo.ItemNo.Figure 8-7. Consumables Flowchart (Continued)QuantityTable 8-10. Goosenecks7 +199 625 GOOSENECK, jacketed 4.5

OM-1327 Page 62802 630-DFor consumable items 1 thru 7 see Figure 8-7.168151413121191085764321Figure 8-8. 4012 Gun

OM-1327 Page 63DescriptionPartNo.ItemNo.Figure 8-8. 4012 GunQuantity8 199 630 HANDLE KIT, 300 & 400 amp models (includes) 1. . . . . . . . . . .

Notes

Notes

OM-1327 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 1/05Your distributor also givesyou ...ServiceYou always get the fa

PRINTED IN USA © 2005 Miller Electric Mfg. Co. 10/05Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 U

OM-1327 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents (

OM-1327 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som _3/05Y Avertissement : se protéger et protéger les autres contre le ri