Miller Big Blue 300 PRO Series Bedienungshandbuch

Big Blue 400 And 400 XPro SeriesCAT, Kubota, Mitsubishi EnginesCE and Non−CE ModelsBig Blue 300R ProKubota EngineOM-264 359C 2014−11ProcessesDescripti

OM-264 359 Page 4HOT METAL from air arc cutting andgouging can cause fire or explosion. Do not cut or gouge near flammables. Watch for fire; keep ex

OM-264 359 Page 5BATTERY CHARGING OUTPUT and BATTERYEXPLOSION can injure.Battery charging not present on all models. Always wear a face shield, rubbe

OM-264 359 Page 61-6. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-264 359 Page 7SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONfre_rom_2013−09Pour écarter les risques de blessure pour vous−même et pour

OM-264 359 Page 8 Utiliser une protection différentielle lors de l’utilisation d’un équipe-ment auxiliaire. Ne pas tester ni réarmer les prises femel

OM-264 359 Page 9 Porter un équipement de protection pour le corps fait d’un matériaurésistant et ignifuge (cuir, coton robuste, laine). La protectio

OM-264 359 Page 10 Pour empêcher tout démarrage accidentel pendant les travauxd’entretien, débrancher le câble négatif (−) de batterie de la borne.

OM-264 359 Page 11 Pour rechercher des fuites, utiliser de l’eau savonneuse ouun détecteur à ultrasons, jamais les mains nues. En casde détection d

OM-264 359 Page 12LA SORTIE DE RECHARGE et L’EXP-LOSION DE LA BATTERIE peuventprovoquer des blessures.La recharge de batterie n’existe pas sur tous le

OM-264 359 Page 132-6. Proposition californienne 65 AvertissementsLes équipements de soudage et de coupage produisent desfumées et des gaz qui contien

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 14SECTION 3 − DEFINITIONS3-1. Additional Safety Symbols And Definitions Some

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 15Welding, cutting, drilling, or grinding on base can cause fire or explosion

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 163-2. Miscellaneous Symbols And Definitions Some symbols are found only on

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 17SECTION 4 − SPECIFICATIONS4-1. Serial Number And Rating Label LocationThe s

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 184-5. Static Ouput CharacteristicsThe static (output) characteristics of the

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 19SECTION 5 − INSTALLATIONinstall3 2013-06 − Ref. 800 652 / Ref. 800 477-A /

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 20! Always ground generator frame tovehicle frame to prevent electricshock an

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 21NOTICE − Lead acid batteries dischargewhen stored in any temperature. Units

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 225-5. Engine General Information Check all engine fluids daily.Engine must

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 235-7. CAT Engine Oil Prestart InformationCheck oil with unit on level surfac

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1...1-1. Symbol Usage 1...

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 245-10. Weld Output TerminalsRef: 263 480-A1 Negative (−) Weld Output Termina

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 255-12. Selecting Weld Cable Sizes*NOTICE − The Total Cable Length in Weld Ci

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 26SECTION 6 − OPERATING WELDER/GENERATOR6-1. Front Panel Controls (See Sectio

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 276-2. Description Of Front Panel Controls (See Section 6-1)Engine Starting C

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 286-3. Process/Contactor Switch1 Process/Contactor Switch! Weld output termin

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 296-4. Low Open-Circuit Voltage (VRD) Switch Mode265 550−11 Voltage Reducing

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 306-6. Lift-Arct TIG With Crater-Out And Auto-StoptWM MarketingArc Start With

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 316-7. Remote Voltage/Amperage Control1 Remote 14 Receptacle RC14Connect opti

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 326-8. Operating Engine Block Heater1 Engine Block Heater PlugUse heater to m

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 336-9. Fuel/Hour Gauge Descriptions

TABLE OF CONTENTSSECTION 6 − OPERATING WELDER/GENERATOR 26...6-1. Front Panel Controls (See Section 6-2) 26.

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 34SECTION 7 − OPERATING AUXILIARY EQUIPMENT7-1. Generator Power Receptacles26

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 35! Use GFCI protection when operatingauxiliary equipment. If unit does notha

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 367-3.GFCI Receptacle Information, Resetting And Testing! Use GFCI protection

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 37SECTION 8 − MAINTENANCE & TROUBLESHOOTING8-1. Routine Maintenance! Stop

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 388-2. Checking Generator BrushesGenBrush2 2014-10 / Ref 205 725! Stop engine

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 398-4. Inspecting And Cleaning Optional Spark Arrestor Muffler803 582 / Ref.

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 40Notes

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 418-6. CAT Engine Speed Adjustment803 5631890 rpm max(63 Hz)1500 rpm(50 Hz)En

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 428-7. Mitsubishi Engine Speed AdjustmentNOTICE − Engine speed is not adjusta

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 438-9. Overload Protection265 550−115! Stop engine. When a circuit breaker,

DECLARATION OF CONFORMITYfor European Community (CE marked) products.MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914, U.S.A. declar

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 44803 563 / Ref 214 777−ETools Needed:623541CAT Engine! Stop engine and let c

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 45803 581 / 907 427−6To replace primary fuel filter:For CAT and Kubota Engine

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 468-11. Voltmeter/Ammeter Help DisplaysUse the Voltmeter/Ammeter help display

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 478-14. Troubleshooting Also see Voltmeter/Ammeter help displays to assist i

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 48C. EngineTrouble RemedyEngine will not crank. Check battery, and replace if

 Complete Parts List is available at www.MillerWelds.comOM-264 359 Page 49SECTION 9 − PARTS LIST9-1. Recommended Spare PartsDescriptionPartNo.Dia.Mkg

OM-264 359 Page 50SECTION 10 − ELECTRICAL DIAGRAMS Figure 10-1. Circuit Diagram For Welding Generator With CAT Engine

OM-264 359 Page 51265 531C

OM-264 359 Page 52 Figure 10-2. Circuit Diagram For Welding Generator With Kubota Engine

OM-264 359 Page 53264 393-D

OM-264 359 Page 54 Figure 10-3. Circuit Diagram For Welding Generator With Mitsubishi Engine

OM-264 359 Page 55265 530-B

OM-264 359 Page 56359SECTION 11 − RUN-IN PROCEDURErun_in1 2014−09NOTICE − Diesel engines in MILLER equipment are meant to operate optimally at moderat

OM-264 359 Page 5711-2. Run-In Procedure Using Load Bank Or Resistance GridS-0683 / S-0684! Stop engine.! Do not touch hot exhaust pipe, en-gine parts

OM-264 359 Page 58SECTION 12 − GENERATOR POWER GUIDELINES The views in this section are intended to be representative of all engine-driven welder/gen

OM-264 359 Page 5912-3. Grounding When Supplying Building SystemsST-800 576-B1 Equipment GroundingTerminal2 Grounding CableUse #8 AWG or larger insula

OM-264 359 Page 6012-5. Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running WattsSplit Phase 1/8 HP 80

OM-264 359 Page 6112-7. Approximate Power Requirements For Contractor EquipmentContractor Rating Starting Watts Running WattsHand Drill 1/4 in. 350 35

OM-264 359 Page 6212-8. Power Required To Start MotorSingle-Phase Induction Motor Starting RequirementsMotor StartCodeG H J K L M N PKVA/HP 6.3 7.1 8

OM-264 359 Page 6312-10.Typical Connections To Supply Standby PowerTransfer SwitchEssentialLoadsFusedDisconnectSwitch(If Required) UtilityElectricalSe

OM-264 359 Page 1SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USINGrom_2013−09Protect yourself and others from injury — read, follow, and save these i

OM-264 359 Page 6412-11. Selecting Extension Cord (Use Shortest Cord Possible)Cord Lengths for 120 Volt LoadsUse GFCI protection when operating auxili

Effective January 1, 2014(Equipment with a serial number preface of ME or newer)This limited warranty supersedes all previous Miller warranties and is

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2014 Miller Electric Mfg. Co. 2014−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-264 359 Page 2FLYING METAL or DIRT can injureeyes. Welding, chipping, wire brushing, and grindingcause sparks and flying metal. As welds cool,they

OM-264 359 Page 31-3. Engine HazardsBATTERY EXPLOSION can injure. Always wear a face shield, rubber gloves, andprotective clothing when working on a