Miller Trailblazer 302 Diesel Bedienungshandbuch

Trailblazer 302 DieselProcessesDescriptionRAC/DC TIG (GTAW) WeldingStick (SMAW) WeldingMIG (GMAW) WeldingFlux Cored (FCAW) WeldingEngine Driven Weldin

OM-217 454 Page 6WELDING WIRE can injure.D Do not press gun trigger until instructed to doso.D Do not point gun toward any part of the body,other peop

OM-217 454 Page 71-8. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Document

OM-217 454 Page 8SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONfre_rom_2010−03Pour écarter les risques de blessure pour vous−même et pour

OM-217 454 Page 9LES PIÈCES CHAUDES peuventprovoquer des brûlures.D Ne pas toucher à mains nues les parties chau-des.D Prévoir une période de refroidi

OM-217 454 Page 10Les CHAMPS ÉLECTROMAGNÉTIQUES (CEM)peuvent affecter les implants médicaux.D Les porteurs de stimulateurs cardiaques etautres implant

OM-217 454 Page 11LES ÉTINCELLES À L’ÉCHAPPEMENTpeuvent provoquer un incendie.D Empêcher les étincelles d’échappement dumoteur de provoquer un incendi

OM-217 454 Page 12un médecin familiarisé avec ce type de blessure, faute de quoila gangrène pourrait apparaître.Les PIÈCES MOBILES peuvent causerdes b

OM-217 454 Page 13Une PRESSION D’AIR RÉSIDUELLEET DES FLEXIBLES QUI FOUETTENTrisquent de provoquer des blessures.D Détendre la pression pneumatique de

OM-217 454 Page 14LES CHARGES ÉLECTROSTATI-QUES peuvent endommager lescircuits imprimés.D Établir la connexion avec la barrette de terreavant de manip

OM-217 454 Page 152-8. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Doc

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 16SECTION 3 − DEFINITIONS3-1. Symbol DefinitionsStop EngineFast(Run, Weld/P

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 174-2. Dimensions, Weights, And Operating Angles803 572 / Ref 232 77020°20°

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 184-3. Dimensions For Units With Optional Running GearDimensionsBDABCHeight

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 19SECTION 5 − INSTALLATION5-1. Serial Number And Rating Label LocationThe s

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 20! Always ground generator frame tovehicle frame to prevent electricshock

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 215-5. Connecting the Battery804 197-A / Ref 216 171 / Ref. S-0756-D 1/2 in

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 225-6. Overview And Engine Prestart Checks1 Generator Power Receptacles (se

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 23121115161718Engine Left SideEngine Right Side! Engine shown with doors re

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 24! Do not connect to CC and CVterminals at the same time.1 Work Weld Outpu

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 255-9. Selecting Weld Cable Sizes*NOTICE − The Total Cable Length in Weld C

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1...1-1. Symbol Usage 1...

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 26SECTION 6 − OPERATING THE WELDING GENERATOR6-1. Engine Control SwitchesRe

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 27136-2. Weld Output Controls1 Process/Contactor SwitchSee Section 6-3 for

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 286-3. Process/Contactor Switch1 Process/Contactor Switch! Weld output term

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 29Process/Contactor Switch SettingsSwitch Setting Process Output On/Off Con

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 306-5. Lift-Arct TIG With Auto-Cratert And Auto-StoptWM MarketingArc Start

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 316-6. Remote Amperage Control1 Remote Receptacle RC4Connect optional remot

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 32SECTION 7 − OPERATING AUXILIARY EQUIPMENT7-1. Generator Power Receptacles

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 337-2. Simultaneous Weld And PowerWeld Current in Amperes Total Power in Wa

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 34SECTION 8 − MAINTENANCE AND TROUBLESHOOTING8-1. Routine Maintenance! Stop

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 358-2. Servicing Air CleanerREF: aircleaner1 9/02− ST-153 929-B / ST-153 58

TABLE OF CONTENTS8-5. Overload Protection 41...8-6. Troubleshooting Tables 42...

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 368-3. Maintenance Label And Engine Maintenance Activities4331827657! Stop

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 37804 197-A / Ref 803 111-A / 227 727

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 388-4. Adjusting Engine Speed. If the engine does not start and stop proper

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 39B. Checking Throttle SolenoidRef. 804 197-A / 802 649! Stop engine.If the

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 40C. Making Engine Speed AdjustmentsRef. 804 197-A / 801 963. Before adjust

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 41! Stop engine.. When a circuit protector opens,it usually indicates a mor

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 428-6. Troubleshooting TablesA. WeldingTrouble RemedyNo weld output. Check

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 43Trouble RemedyLack of high frequency; difficulty inestablishing Gas Tungs

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 44Trouble RemedyEngine starts but stops when EngineControl switch S2 return

. A complete Parts List is available at www.MillerWelds.comOM-217 454 Page 45SECTION 9 − PARTS LIST9-1. Recommended Spare PartsDescriptionPartNo.Dia.M

OM-217 454 Page 1SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USINGrom_2010−03Protect yourself and others from injury — read, follow, and save these i

OM-217 454 Page 46SECTION 10 − ELECTRICAL DIAGRAMSFigure 10-1. Circuit Diagram For Welding Generator

OM-217 454 Page 4723247 676-A

OM-217 454 Page 48SECTION 11 − RUN-IN AND WETSTACKINGrun_in_D722 9/0511-1. Run-In And Wetstacking1 Welding GeneratorRun-in procedures for this engine

OM-217 454 Page 49SECTION 12 − PERFORMANCE DATA12-1. Fuel Consumption Curves207 922-A / 207 923-AIdleWeld3600RPM0 50 100 150 200 250 300DC Weld Ampers

OM-217 454 Page 50226 760-AThe ac generator power curveshows the generator power avail-able in amperes at the receptacles.12-2. Generator Power CurveA

OM-217 454 Page 51226 756-A / 223 761-AThe volt-ampere curves show theminimum and maximum voltageand amperage output capabilities ofthe welding genera

OM-217 454 Page 52226 758-A / 226 759-AThe volt-ampere curves show theminimum and maximum voltageand amperage output capabilities ofthe welding genera

OM-217 454 Page 53226 757-AThe volt-ampere curves show theminimum and maximum voltageand amperage output capabilities ofthe welding generator. Curves

OM-217 454 Page 54SECTION 13 − GENERATOR POWER GUIDELINES. The views in this section are intended to be representative of all engine-driven welding ge

OM-217 454 Page 5513-3. Grounding When Supplying Building SystemsST-800 576-B1 Equipment GroundingTerminal2 Grounding CableUse #8 AWG or larger insula

OM-217 454 Page 2Welding produces fumes and gases. Breathing thesefumes and gases can be hazardous to your health.FUMES AND GASES can be hazardous.D K

OM-217 454 Page 5613-5. Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running WattsSplit Phase 1/8 HP 80

OM-217 454 Page 5713-7. Approximate Power Requirements For Contractor EquipmentContractor Rating Starting Watts Running WattsHand Drill 1/4 in 350 350

OM-217 454 Page 5813-8. Power Required To Start MotorSingle-Phase Induction Motor Starting RequirementsMotor StartCodeG H J K L M N PKVA/HP 6.3 7.1 8

OM-217 454 Page 5913-10. Typical Connections To Supply Standby PowerTransfer SwitchEssentialLoadsFusedDisconnectSwitch(If Required) UtilityElectricalS

OM-217 454 Page 6013-11. Selecting Extension Cord (Use Shortest Cord Possible)Cord Lengths for 120 Volt LoadsIf unit does not have GFCI receptacles, u

OM-217 454 Page 61Notes

OM-217 454 Page 62Notes

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 2010−01Your distributor also givesyou ...ServiceYou always get the

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2010 Miller Electric Mfg. Co. 2010−01Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer

OM-217 454 Page 31-3. Engine HazardsBATTERY EXPLOSION can injure.D Always wear a face shield, rubber gloves, andprotective clothing when working on a

OM-217 454 Page 41-4. Hydraulic HazardsHYDRAULIC EQUIPMENT can injureor kill.D Incorrect installation or operation of this unitcould result in equipm

OM-217 454 Page 5HOT METAL from air arc cutting andgouging can cause fire or explosion.D Do not cut or gouge near flammables.D Watch for fire; keep ex