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OWNER’S
MANUAL
July 1995 Form: OM-116J
Effective With Serial No. KF943539
cover_om 4/95 – ST-052 359-D PRINTED IN USA
1995 MILLER Electric Mfg. Co.
Thunderbolt 225
CC/AC Welding Power Source For SMAW (Stick) Welding
Rated
Welding
Output
Amperage
Range
Maximum
Open-
Circuit
Amperes Input
at Rated Load
Output 60 Hz,
Single-Phase
Overall Dimensions Weight
Output
Voltage
230 V KW
225 A @ 25
Volts AC, 20%
Duty Cycle
Low: 30 – 150A
High: 40 – 225A
80 VAC
47.5
(8.6)*
7.2
(0.22)*
Height: 21-1/2 in (546 mm)
Width: 12-1/2 in (318 mm)
Depth: 14 in (356 mm)
Net: 100 lb (45 kg)
Ship: 105 lb (48 kg)
*While idling
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Inhaltsverzeichnis

Seite 1 - Thunderbolt 225

OWNER’SMANUALJuly 1995 Form: OM-116JEffective With Serial No. KF943539cover_om 4/95 – ST-052 359-D PRINTED IN USA 1995 MILLER Electric Mfg. Co.Thunde

Seite 2 - From Miller to You

OM-116 Page 8SECTION 6 – PARTS LISTDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-1. Main AssemblyQuantity1 039 800 RECEPTACLE, jack plug red (consisting

Seite 3 - 1-1. Symbol Usage

OM-116 Page 9DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 6-2. Transformer & Shunt (Fig 6-1 Item 17)Quantity1 080 522 BLOCK, anti-noise shunt 4. . .

Seite 4 - 1-5. EMF Information

4/95OPTIONS AND ACCESSORIESNo. 11A RUNNING GEAR(#041 637)A handle and two wheels with solidrubber tires mount easily to theframe of the Thunderbolt 22

Seite 7 - SECTION 3 – OPERATION

Warranty Questions?Call1-800-4-A-MILLERfor your localMiller distributor.miller_warr 7/00Your distributor also givesyou ...ServiceYou always get the fa

Seite 8 - 12 Months

PRINTED IN USA  2000 Miller Electric Mfg. Co. 6/00Miller Electric Mfg. Co.An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 US

Seite 9 - 4-3. Troubleshooting

Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local M

Seite 10 - SECTION 6 – PARTS LIST

OM-116 Page 1OM-116J – 7/95SECTION 1 – SAFETY PRECAUTIONS FOR ARC WELDINGsafety_stickom1 6/951-1. Symbol UsageMeans Warning! Watch Out! There are poss

Seite 11 - ST-052 396-F

OM-116 Page 2CYLINDERS can explode if damaged.Shielding gas cylinders contain gas under highpressure. If damaged, a cylinder can explode. Sincegas cyl

Seite 12 - OPTIONS AND ACCESSORIES

OM-116 Page 3SECTION 2 – INSTALLATIONSee User’s Guide on unit for process connection information.NOTE2-1. Selecting A Location And Installing HandleST

Seite 13

OM-116 Page 42-3. Connecting Input Powerssb2.2 3/93 – ST-155 576-BY Have only qualified personsmake this installation.Tools Needed:3/8 inL2L1GND/PEGND

Seite 14

OM-116 Page 5SECTION 3 – OPERATION3-1. ControlsRef. ST-155 574 / Ref. SC-107 516-F1 Amperage Control2 Amperage Range Indicator3 Electrode (30–150 A) W

Seite 15 - Effective January 1, 2000

OM-116 Page 6SECTION 4 – MAINTENANCE & TROUBLESHOOTING4-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceUnreadableLabel

Seite 16 - Owner’s Record

OM-116 Page 74-3. TroubleshootingTrouble RemedyNo weld output; fan does not run. Be sure line disconnect switch is in On position (see Section 2-3).Ch

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